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How-To's & Schematics

Need a little help with that install? We've got you covered with our library of tech advice, how-to videos, schematics, and instructions.

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66 results
Instructions Updated 7/17/2023 5:01:16 PM
Crossmember Assembly For NV3550 Into 66-77 Ford Bronco
Installation details for crossmember assembly designed to fit the NV3550 transmission into 1966-77 Ford Broncos.
Instructions Updated 7/16/2023 12:27:22 PM
Steering Wheel Horn Grounding Instructions for 74-77 Ford Broncos
When installing our 9050/9051 series Steering Wheel on your 1974-77 Bronco (or anytime you are using a horn relay), you will need to ground the horn button. Here's an illustrated how-to.
Schematic Updated 7/16/2023 7:04:18 PM
Early Bronco Floor Board Measurement
Floor board measurements taken from an Early Ford Bronco with factory sheet metal.
Engine Tech Advice Updated 7/16/2023 7:07:44 PM
Modern Engine Swaps into an Early Bronco

A common question we receive at TOMS OFFROAD is, “What are my options for modern engine setups?” followed by, “What parts do I need when doing these swaps?” To answer these questions, you will want to think about what setup you are currently working with and what you are hoping to achieve when the project is finished. Below we have given you multiple scenarios and some recommendations.

Body Video Instructions Updated 7/16/2023 12:27:22 PM
Early Ford Bronco Roof Rack Rhino-Rack Installation

Watch and learn as Matt installs the early Ford Bronco Roof Rack system by TOMS OFFROAD x Rhino-Rack on Jason’s Bronco.

Tech Advice Updated 7/19/2023 12:36:32 PM
How to tell if your Early Bronco has a Dana 30 or Dana 44 Front End
One of the most common questions we are asked is how to tell if your Bronco has a Dana 30 or a Dana 44 Front End.  Once you know what to look for, it is very simple to decipher between the two. 
Drivetrain Instructions Updated 7/16/2023 7:12:48 PM
Adjustable Tracking Bar Installation
An introduction to installing an Early Ford Bronco adjustable tracking bar.
Instructions Updated 7/16/2023 7:13:41 PM
Tilt Column Steering Wheel Installation
Instructions on how to perform a tilt column steering wheel installation.
Tech Advice Updated 7/16/2023 7:16:32 PM
GT40 vs. GT40P Heads…What’s the difference?
Our early Bronco headers aren't compatible with GT40P heads, but will work with GT40 heads...but what if you don’t know which type of heads you have? This article sheds some light on the difference between GT40 and GT40P heads.
Schematic Updated 7/16/2023 7:17:59 PM
Bronco Floor Factory Bucket Seat Hole Locations

Curious as to where your factory bucket seat holes need to be drilled?  These measurements are taken from an Early Ford Bronco with factory sheet metal. However, all Broncos vary slightly from one to another. Please use these measurements for reference only. Keep in mind, taking your own measurements is always best, and TOMS OFFROAD assumes no liability.

Instructions Updated 7/16/2023 4:05:15 PM
Steering Wheel Horn Grounding Instructions for 74-77 Ford Broncos (1)
How to ground the horn button when installing our 9050/9051 series Steering Wheel on your 1974-77 Bronco (or anytime you are using a horn relay).
Body Tech Advice Updated 7/16/2023 4:48:05 PM
FAQs: Early Ford Bronco Rolling Chassis From TOMS OFFROAD x VIVA Chassis
We answer your most burning questions about the TOMS OFFROAD x VIVA Chassis Signature Series, from how customizable it is to how the VIN tag process works and more.
Body Schematic Instructions Video Updated 7/16/2023 5:22:16 PM
66-77 Ford Bronco Soft Top Wiper Cover Installation

Instructional video for the installation of TOMS OFFROAD Soft Top Wiper Linkage Cover. This cover installs over the factory wiper linkage to cover the linkage as well as the wiper motor when using a wiper motor lowering bracket. Offers a clean fit and a great look. High quality ABS plastic.

Body Video Instructions Updated 7/16/2023 6:11:24 PM
68-77 Ford Bronco Deluxe Vinyl Door Panel Install Video

This video shows detailed installation of TOMS OFFROAD 68-77 Ford Bronco custom vinyl door panels. These door panels are available in black or parchment with solid, woodgrain or chrome mylar inserts. We also offer many custom colors.

Instructions Video Updated 7/16/2023 6:32:34 PM
66-77 Ford Bronco Rear Fold & Tumble Seat Install Video

Check out our step-by-step guide for installing our 1027 series Fold & Tumble rear bench seats.

Instructions Video Updated 7/16/2023 6:30:53 PM
How to install TOMS OFFROAD Deluxe Custom Front Seats

A short instructional video on how to install seat brackets on our Deluxe Vinyl Denim Front Bucket seats for 1966-1977 Early Ford Broncos.  

 

Instructions Video Updated 7/16/2023 6:42:37 PM
Installing an Ignition Switch/Tumbler into a 66-77 Ford Bronco

How do you remove the stock ignition switch from an early Bronco? If you are having issues installing the ignition switch or tumbler into your 1966-1977 early Ford Bronco, you have come to the right place!

Schematic Updated 7/16/2023 6:59:19 PM
66-77 Ford Bronco Seat Mounting Holes
This schematic is extremely useful in installing new floor pans in your classic Bronco and you have forgotten to take measurements prior to cutting the floor.
Video Updated 7/16/2023 7:39:26 PM
How to install a gas pedal spring on a 66-77 Ford Bronco
Installing a gas pedal spring is easier done with the pedal assembly uninstalled from the firewall, but isn't impossible. Watch this video to see how it's done.
Schematic Updated 7/19/2023 7:28:42 PM
66-73 Ford Bronco Steering Wheel Horn Button Schematic

See the attached picture for a schematic of the 66-73 Ford Bronco Horn Button Assembly on the Factory Original Steering Wheel. It is incorporated with TOMS OFFROAD part numbers for easy reference and replacement part reordering.

 

Instructions Updated 7/19/2023 6:13:31 PM
H-Block/Prop Valve Brake Warning Switch Adjustment
Instructions on how to reset the brake warning light by bleeding the rear and front brake systems.
Schematic Updated 7/16/2023 7:55:57 PM
Turn Signal Switch Wiring Schematic

Turn Signal Wiring Instructions for factory and tilt column turn signal switches, going to a Factory, Centech, or Painless harness.

Schematic Updated 7/16/2023 8:06:18 PM
Radius Arm Drop Brackets Schematic

Diagram illustrating radius arm drop down bracket installation, including images showing driver and passenger side perspectives. 

Instructions Updated 7/16/2023 8:17:31 PM
66-77 Ford Bronco Receiver Hitch Instructions #0928

The following is an instruction guide to install our Class III Receiver Hitch for 66-77 Ford Broncos. This hitch can be installed with either factory rear fuel tanks or 23 gallon fuel tanks. It also will work with stock rear bumpers as well as our rear impact or pre-runner style bumpers. 

Drivetrain Instructions Updated 7/17/2023 6:41:10 AM
66-77 Ford Bronco Transfer Case Installation

We often get calls on how to install our rebuilt Dana 20 transfer cases. Below are detailed instructions on how to install this part in your Bronco. If after reading these instructions you still have questions on how to install your Bronco’s transfer case, please feel free to call and we will be happy to help.

Body Instructions Updated 7/17/2023 7:02:42 AM
TOMS OFFROAD Floor Board Insulation Kit Instructions
Instructions on how to install TOMS OFFROAD floor board insulation kit, including schematics for placement of insulation panels and sound dampeners.
Instructions Video Updated 7/17/2023 7:23:44 AM
Dual Wiper Motor Conversion Re-Clocking Instructional Video

If your dual wiper motor kit is pushing the wiper arms in the wrong direction, this video will help you through the process of "re-clocking" the mechanisms. 

Instructions Updated 7/19/2023 12:37:43 PM
Heater Blower Motor and Squirrel Cage Upgrade #6466

Get the most out of your heating system with this step-by-step instruction guide on how to install the upgraded heater motor and squirrel cage. 

Drivetrain Instructions Updated 7/17/2023 10:40:37 AM
“No Modify” Power Brake Kit For Early Bronco
Step-by-step (with photographs) instructions on installing the "No Modify" Power Brake Kit for Early Bronco.
Body Instructions Schematic Updated 7/17/2023 10:53:29 AM
Custom Steering Wheel Installation
Step-by-step instructions on installing a custom steering wheel in your 66-77 Bronco.
Suspension Instructions Updated 7/17/2023 11:03:06 AM
Extended Radius Arm Mounting Brackets Installation

Have a fire extinguisher ready for safety any time you are cutting or grinding. If you do not feel comfortable welding, please hire a professional for installation.

Suspension Instructions Updated 7/17/2023 11:26:15 AM
Suspension Lift Kit For 66-77 Bronco

Read instructions several times before starting. Be sure you have all needed parts and know where they install. Read each step completely as you go.

Drivetrain Instructions Updated 7/17/2023 11:46:05 AM
Tracking Bar Drop Bracket
Step-by-step instructions for installing a tracking bar drop bracket on your Early Bronco.
Suspension Instructions Updated 7/17/2023 11:59:50 AM
6 Degree Rear Leaf Spring Shims for Early Bronco
Guidance on whether you need to install 6-Degree rear leaf spring shims, and instructions for how to do it.
Suspension Instructions Updated 7/17/2023 12:06:31 PM
Extreme Hoop Shock Mounts for 66-77 Early Ford Bronco
Step-by-step instructions on how to install 66-77 Bronco Extreme Hoop Shock Mounts.
Suspension Instructions Updated 7/17/2023 12:12:23 PM
Rear Dual Shock Mounts for 66-77 Early Ford Bronco
Step-by-step instructions for installing rear dual shock mounts to your 66-77 Early Bronco.
Suspension Instructions Updated 7/17/2023 12:19:38 PM
66-77 Bronco C Bushing Kit Installation
Step-by-step instructions for installing C-Bushing Kit on your 66-77 Bronco.
Engine Instructions Updated 7/17/2023 12:28:02 PM
High Torque Mini Starter Installation
Step-by-step instructions for installing a high-torque mini starter.
Engine Schematic Updated 7/17/2023 12:31:37 PM
Bronco V8 Motor Tower Installation
Schematic showing mount positioning for Bronco V8 motor tower.
Drivetrain Instructions Video Updated 3/20/2024 3:35:11 PM
Rear Disc Brake Installation Kit For Early Bronco

How to install TOMS OFFROAD's Rear Disc Conversion Kit on a 66-77 Ford Bronco with Factory Ford 9" Rear End.

NOTE: Must remove old bearing retainer plates prior to installation of new parts. When re-using stock axle studs, rotors must be drilled using a 39/64 bit for proper fitment. 

Engine Instructions Updated 7/17/2023 1:55:39 PM
Bronco Air Conditioning Kit
Step-by-step instructions for installing the evaporator and condenser to complete your Early Bronco air conditioning system.
Engine Instructions Updated 7/17/2023 2:18:20 PM
23 Gallon Rear Main Fuel Tank
Step-by-step instructions for installing a 23-gallon Rear Main Fuel Tank.
Engine Instructions Updated 7/17/2023 2:25:28 PM
Electric Fuel Selector Valve for Early Ford Bronco
Step-by-step instructions for installing an Electric Fuel Selector Valve in your Early Bronco.
Drivetrain Instructions Tech Advice Updated 7/17/2023 4:41:08 PM
NV3550 Transmission – 5 Speed for Early Bronco
Useful information about the NV3550 5-Speed transmission for Early Bronco, plus step-by-step instructions with photos for installing it.
Drivetrain Instructions Updated 7/17/2023 3:17:03 PM
Bronco V8 Power Steering Conversion Kit – 4600 & 4605
Step-by-step instructions for installing a V8 Power Steering Conversion Kit in your Early Bronco.
Drivetrain Instructions Updated 7/17/2023 3:40:58 PM
Close Ratio V8 Power Steering Conversion Kit – 4500 & 4505
Step-by-step instructions for installing a Close Ratio V8 Power Steering conversion kit on your Early Bronco.
Body Instructions Updated 7/17/2023 3:50:48 PM
66-77 Early Ford Bronco White Gauge Sticker Kit
Step-by-step instructions for a flawless installation of your new White Gauge Sticker Kit.
Drivetrain Instructions Updated 7/17/2023 4:09:19 PM
Bronco Twin Stick Shifter For Dana 20 Transfer Case

Danger: This modification makes it possible to shift one shifter into high, and one shifter into low at the same time!! If accidentally done while moving this can cause damage to the transfer case or other driveline parts!!

Drivetrain Schematic Updated 7/17/2023 4:13:06 PM
6 Cylinder Clutch Kit
Images helpful when working with 6cylinder clutch kit.
Updated 7/17/2023 4:19:27 PM
EFI Clutch Equalizer Bracket
Step-by-step instructions for installing an EFI Clutch Equalizer Bracket in your Early Bronco.
Drivetrain Instructions Schematic Updated 7/17/2023 4:26:01 PM
Heim Joint Steering Linkage – HD Knuckle Over Conversion
Step-by-step instructions for installing a Heim Joint Steering Linkage - HD Knuckle Over Conversion on your Early Bronco.
Drivetrain Schematic Updated 7/17/2023 4:28:51 PM
Stock 66-77 Bronco Turn Signal Switch Wiring
Table of Early Ford Bronco turn signal switch wiring by year.
Drivetrain Schematic Updated 7/17/2023 4:33:35 PM
Manual Shift Lever Bushings
Images detailing Manual Shift Lever Bushings.
Drivetrain Instructions Video Updated 7/19/2023 12:39:22 PM
NV3550 5-Speed Transmission Conversion Install Video Series

This 7 part video series covers installation of our 66-77 Ford Bronco NV3550 Manual Transmission Swap Kit.

Drivetrain Instructions Updated 7/17/2023 4:51:41 PM
66-77 Ford Bronco Transfer Case Yoke Installation
Step-by-step instructions with images on how to install a new transfer case yoke.
Updated 7/19/2023 6:17:44 PM
One Piece Bronco Fiberglass Door Inserts
no description available
Updated 7/19/2023 6:19:28 PM
66-77 Ford Bronco Fold and Tumble Rear Seat Installation
no description available
Updated 7/19/2023 6:33:05 PM
Hydraulic Liftgate Support Instructions
no description available
Updated 7/19/2023 6:23:29 PM
Nerf Bar Installation Instructions
no description available
Updated 7/19/2023 6:24:27 PM
Early Ford Bronco Rock Slider Installation
no description available
Updated 7/19/2023 6:25:19 PM
Ford Bronco Roll Bar Top Kit Instructions
no description available
Updated 7/19/2023 6:26:15 PM
Stock Ford Bronco Windshield Wiper Switch Wiring
no description available
Updated 7/19/2023 6:27:33 PM
Standard 4 Point Interior Bar for 66-77 Ford Bronco
no description available
Updated 7/19/2023 6:28:52 PM
Bronco Roll Bar – 8 Point Family Interior Roll Bar Instructions
no description available
Updated 7/19/2023 6:30:20 PM
Front Cage For 66-77 Early Ford Bronco
no description available
Updated 7/19/2023 6:32:32 PM
Hydraulic Hood Props for Early Ford Bronco
no description available