1966-77 Ford Bronco Parts

66-77 Ford Bronco Body & Sheet Metal

Get the best body panels for your 1966-1977 Ford Bronco with TOMS OFFROAD's extensive selection. Our commitment to quality ensures a precise fit and exceptional look for your early Bronco.

The 1966-77 Bronco Body Panels collection at TOMS OFFROAD has great options for restoring your classic Bronco. Our comprehensive range of body panels meets the highest standards of quality and authenticity, helping you maintain the iconic look of these vintage vehicles.

A good portion of of our sheet metal is covered in EDP Primer. What is EDP Primer you ask? EDP, or Electrophoretically Deposited Paint, is a special coating applied to body repair panels, especially reproduction parts, to protect them from rust and corrosion during storage, shipping, and until they are installed and painted on the vehicle.

EDP is not simply black paint or a primer. While it may appear black, it is specifically designed as a corrosion-resistant coating. It's applied in a different way and serves a different purpose than regular paint or primer.

Purpose: The coating helps protect the steel from rust and corrosion during transportation and storage. It’s particularly important because these body panels are often shipped over long distances, sometimes overseas, and need to withstand exposure to moisture and air without rusting.

How It's Applied: EDP is applied using an electrophoretic deposition process, which is similar to the process used for chrome plating. The panel is submerged into a bath containing the coating, and an electric current is passed through it to evenly distribute the coating across the metal surface. This ensures that all areas, even tight corners or spaces that might be missed by spray application, receive a protective layer.

Corrosion Resistance:  The EDP coating provides a uniform layer of protection, offering enhanced rustproofing compared to traditional spray-painted methods used in the past. It helps ensure the longevity of the steel body parts, especially in areas that are difficult to reach or shielded from direct application of paint.

Can It Be Painted?:  Yes, the EDP coating can be painted, but you need to prep the surface first. To ensure good adhesion of primer and paint, lightly scuff the surface with sandpaper or a scuff pad to roughen it up. There's no need to completely remove the EDP, as that would reduce its rustproofing capabilities, especially in areas that are hard to reach.

Can You Weld It?: No, you should not weld directly onto the EDP-coated surface. Before welding, you must sand the coating off from the areas where the welds will be made. This is because the coating can interfere with the welding process and potentially introduce contaminants that can affect the quality of the weld.

Rustproofing:  EDP-coated panels are rustproof for a period (until they're painted). The coating protects against corrosion during shipping and storage, but once the parts are exposed to the environment and you begin to install and paint them, it’s essential to finish them with proper automotive paint and primer to maintain their protection.

Collection Highlights

  • Fenders and Quarter Panels: Perfectly crafted to fit seamlessly with your Bronco's body.
  • Hoods and Tailgates: Durable and stylish replacements to keep the classic Bronco appearance.
  • Door Shells and Floors: Essential for full restoration, restoring structural integrity and appeal.
  • Complete Body Kits: All-in-one solution for a comprehensive restoration.

Quality Bronco Parts

TOMS OFFROAD is committed to the highest quality. Our body panels are made with top-grade materials and state-of-the-art techniques, ensuring they meet exact specifications and durability standards.

Usage Tips and Recommendations

  • Inspect and prep your vehicle before fitting new panels.
  • Align them correctly and use proper fasteners.
  • Pair with our weatherstripping and seals for protection.
  • Our expert team is available for guidance.

Why Choose TOMS OFFROAD

Choosing TOMS OFFROAD means opting for quality and service. With decades of experience and a dedicated team, we provide top-notch customer service and reliable parts, setting us apart from competitors.

Frequently Asked Questions

What body panels are available for a 1966–1977 Ford Bronco?

Tom's Offroad stocks a comprehensive selection of early Bronco body panels including front fenders, door skins, cowl panels, firewall sections, floor pans, and rocker panels. Both OEM-style steel replacement panels and fiberglass alternatives are available. Rust repair patch panels for common problem areas like the lower cab corners are also in stock.

Where do early Ford Broncos rust the most?

The most common rust areas on early Ford Broncos are the floor pans, rocker panels, lower cowl, rear wheel wells, and tailgate. Body seams and areas where dirt accumulates, like behind the front fenders and under the cab, are also prone to rust. Catching rust early with patch panels is far less expensive than waiting until full panel replacement is needed.

Are early Ford Bronco body panels still being reproduced?

Yes, demand for early Bronco restoration has driven strong reproduction panel availability. Tom's Offroad and other specialty suppliers carry reproduction floor pans, rocker panels, fenders, and other commonly replaced sheet metal. Reproduction quality has improved significantly, with many panels fitting as well as or better than vintage NOS stock.

Can I replace just a section of an early Bronco floor pan?

Yes, patch panels allow you to cut out and replace only the rusted section rather than replacing the entire floor. Tom's Offroad carries both full floor pan replacements and smaller patch sections for targeted repairs. A professional weld-in job will outlast any adhesive or fiberglass patch repair.

What is the difference between early Bronco body panels by year?

Early Bronco body panels changed subtly across the production run. The 1966–1968 models have different grille openings compared to the 1969–1977 models, which received a wider body and revised hood. Interior and trim panel differences also exist between earlier and later production years. Always confirm the year range when ordering.1977 was the first and only year of the early Bronco that had fuel filler doors in place of the exposed fuel caps found in earlier years.